Paper bags appearing in sets

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After stating in 2020 that paper bags would replace plastic ones and later confirming that the transition would occur in 2022, it appears they are starting to arrive in 2023 sets.

Like many sets, 75579 Payakan the Tulkun & Crabsuit contains some bigger elements and those are stored outside the usual numbered bags. However, rather than perforated plastic, this bag is made from paper!


Whereas the bags that Huw examined a couple of months ago are white and feature perforated tops for easy opening, this is more reminiscent of a manila envelope. The material feels thicker and there are no tabs to open the bag, unlike our samples in 31111 Cyber Drone, but it can be torn open quite easily.

Unfortunately, I did notice a small tear in the bag, demonstrating a potential issue with paper bags. Paper packaging does not stretch as readily as plastic, so large elements with sharp corners could damage the bags. I doubt this will be a significant issue with standard bags containing smaller parts, but I can envisage 16x16 plates or rock pieces causing problems.

Regardless, the pieces inside were undamaged and this will hopefully be a rare occurrence. Needless to say, we will be following any reports of problems closely.

This set was provided by LEGO for review, but these sets are distributed similarly to those in shops, so we should start seeing paper bags as soon as January. Do let us know whether you find any, once the sets are more widely available.

52 comments on this article

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By in United States,

Glad to see paper bags finally appearing. I feel like we've been talking about them showing up for years, though. They keep rearing their heads but not appearing in any wide-release sets. And while that seems to be changing, it's weird that these bags are different to the ones that have been tested and teased since 2020.

Hopefully we'll see a wide-release set with only paper bags next year, but the rollout is taking much longer than anticipated. And I still think it's dumb of LEGO to waste paper by advertising the change with those little pamphlets so many months before paper bags actually show up.

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By in Germany,

Very good; let's hope they're from already recycled material. Maybe LEGO can do away the bags-within-bags also. Yeah I know, more searching but also less waste.

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By in Poland,

@jkb said:
"Very good; let's hope they're from already recycled material. Maybe LEGO can do away the bags-within-bags also. Yeah I know, more searching but also less waste."

Bags-within-bags seem to be the result of the way lego assembles pieces for sets. It's an automated process on a very large, global scale so I think it won't disappear anytime soon.

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By in Germany,

@jkb said:
"Very good; let's hope they're from already recycled material. Maybe LEGO can do away the bags-within-bags also. Yeah I know, more searching but also less waste."

How about just putting everything into one bag, oh wait...

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By in Denmark,

Designer here-
If you have built a set that used the paper bags, please consider leaving feedback through our official channels! We'd love to hear comments on what you appreciate about them, what you think can be improved, and any ideas you would like to share with us.
It's an especially big help now since they are still quite new.

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By in United Kingdom,

Knew that parts with sharp edges would cause a problem with tearing/puncturing the paper bags, so I really do hope that it doesn't become a thing of the boxes ending up with loose bits everywhere from torn bags. Least Lego's always been great at replacing missing parts if the very worst should happen.

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By in United Kingdom,

@CapnRex101 said:
"The material feels thicker and there are no tabs to open the bag"
Does the thicker paper mean that the plastic lining of the white paper bags has been done away with?

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By in Germany,

This will be a PITA to check whether some small part is still in the bag hidden or jammed in a corner. This might be no problem with bigger parts but when opening bags with 100s of Technic pins or other similar small parts this might get annoying. One will have to destroy the bag pretty much to be sure everything has been removed.

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By in United Kingdom,

I'm really excited about this. I always hate the huge pile of plastic bags at the end of a large build, it'll be great for that to be a thing of the past.

I'm still nostalgic for the perforated plastic bags of the 90s though. That will never go away.

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By in United Kingdom,

Disappointingly, I've still not encountered any in the 2023 sets I've been reviewing.

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By in Netherlands,

@Huw said:
"Disappointingly, I've still not encountered any in the 2023 sets I've been reviewing."

Permission granted to buy fish and chips, just to feel the paper;)

@Anonym no use for the big sets and they might scare consumers those who prefer the step by step build.

Main question stays if the bags will last in storage, the small tear gives little hope for that.

Now I'm of the buy my organic veggies that for unknow reason have to be wrapped in 2 layers of plastic^^

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By in United States,

@MisterBrickster: Yeah, plastic bags just do not want to stay pushed down in the trash can. And I miss the perforated bags too, although I do not miss having to open every bag in a big set before you can start building.

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By in Slovakia,

it will be sad times for me to experience lego sets onwards. Till now I have plastic bag packed in my boxes and I am reusing them all the time for all my sets. Also putting back pieces to numbered plastic bags. Also I kept plastic bags from my childhood in the boxes as well. So in my case it is more wasting to throw away a paper bags after opening and use plastic zip bags instead.

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By in United States,

Prediction: somebody's going to run an April Fool's article where Lego announces paper bricks.

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By in United Kingdom,

Finally! Odd that I received so many pamphlets in my 2022 sets about the introduction of paper bags and yet never had any sign of them.

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By in United States,

The instruction manual for the main/A build of 31131 Downtown Noodle Shop had a whole page near the front talking about how they're switching to paper so you may see a mix of packaging in sets. Which was...odd because there were only plastic bags, and now there's another "useless" page in a manual that had to be printed. Marginal ink savings, but likely not negligible across the entire product line.

Separately, the VIP add on pack tossed into my order from a few months back - which of course was just a single plastic bag like with polybags - had a stud-sized hole in the very corner. When I opened the shipping box, I found a few pieces from that bag loose in the packing material. And the shipping box's tolerances meant there was a hole in the corner too, and we found a few pieces in the grass outside our front door! I've yet to check an inventory to see how many were lost in transit, but that was a plastic bag. I can imagine paper bags being less durable might cause similar piece escapes to happen, though hopefully the sets' boxes will keep them contained.

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By in Netherlands,

@JukeLimited said:
"The instruction manual for the main/A build of 31131 Downtown Noodle Shop had a whole page near the front talking about how they're switching to paper so you may see a mix of packaging in sets. Which was...odd because there were only plastic bags, and now there's another "useless" page in a manual that had to be printed. Marginal ink savings, but likely not negligible across the entire product line."

I've even had an entire flyer announcing the switch when I got the Lego House collection set!

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By in Germany,

Great! I always feel guilty throwing away such huge amounts of plastic

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By in United Kingdom,

This has just reminded me. In the Mechanical Lighthouse, that I received for Christmas, the plastic bags inside are all noticeably thicker and better quality than any I've had before. That might be my first 2022 set so I don't know if it's a one-off or it's a new thing in all new sets.

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By in Germany,

I do wish that they had the recycling sign with a number. It looks like it’s coated with something. I hope it’s recyclable wax and not a synthetic resin

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By in Slovenia,

I hope the bags are not from the recycled material. You never know what you might get. (the same goes for the toilet paper made of recycled paper. Bacteria in the recycled paper can spread thru sensitive area).

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By in United Kingdom,

Paper bags would be less susceptible to damage if the boxes were shrunk to a size suitable for the contents.
Having oversize boxes allowing a huge amount of space for the contents to rattle around during transit is asking for trouble.

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By in United States,

I always use paper bags vs plastic.

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By in United States,

@ResIpsaLoquitur said:
"Prediction: somebody's going to run an April Fool's article where Lego announces paper bricks."

In order to be more environmentally friendly, the machines that make the bricks will now be made from paper.

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By in United Kingdom,

@miskox said:
"I hope the bags are not from the recycled material. You never know what you might get. (the same goes for the toilet paper made of recycled paper. Bacteria in the recycled paper can spread thru sensitive area)."

Sorry but I think you're talking nonsense. Recycled paper will have been sufficiently processed, and bleached probably, that this is never going to be an issue.

In any case, LEGO is using virgin FSC-certified pulp for its bags.

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By in United States,

@sanders2221 said:
"in my case it is more wasting to throw away a paper bags after opening and use plastic zip bags instead."

Then keep the paper bags and reuse them, what a non-issue to complain about. This literally changes nothing.

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By in United States,

I think they should make the bags edible. Feed all the hungry Lego builders.

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By in United Kingdom,

@lippidp said:
"I think they should make the bags edible."
You mean they're not?
Whoops.

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By in United States,

@miskox said:
"I hope the bags are not from the recycled material. You never know what you might get. (the same goes for the toilet paper made of recycled paper. Bacteria in the recycled paper can spread thru sensitive area)."

Doggy doggy what now?

This seems to be speculation and fearmongering

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By in United Kingdom,

@miskox said:
"I hope the bags are not from the recycled material. You never know what you might get. (the same goes for the toilet paper made of recycled paper. Bacteria in the recycled paper can spread thru sensitive area)."
Well obviously if you take off your hazmat suit you've got nobody but yourself to blame.

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By in United States,

@miskox said:
"I hope the bags are not from the recycled material. You never know what you might get. (the same goes for the toilet paper made of recycled paper. Bacteria in the recycled paper can spread thru sensitive area)."

Yikes! I wish I could use some recycled toilet paper to wipe this comment from the thread. BS members are supposed to be smarter than this! Be better!

Edit: I hope the bag situation may prompt @Huw and @CapnRex101 to similarly change their policy regarding photos of the bags in sets. Reviews on other media such as BrothersBrick do include a shot of the bags contained in the sets.

This is a huge help for those of us who often buy open-boxed sets on the secondary market where we may have to bid on sets that only have a picture of the bags with no other guarantee of completenss.

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By in United Kingdom,

@lippidp said:
"I think they should make the bags edible. Feed all the hungry Lego builders."

I know of a company in the UK which brought out edible plastic bags a few years ago. Imagine Lego announcing a switch back to plastic, but you can eat the bags!

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By in Australia,

About time!

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By in United Kingdom,

@Huw said:
"Disappointingly, I've still not encountered any in the 2023 sets I've been reviewing."

The paper bags have replaced poly/foil on the Lego Star Wars magazine.

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By in United Kingdom,

@StyleCounselor said:
" I hope the bag situation may prompt @Huw and @CapnRex101 to similarly change their policy regarding photos of the bags in sets. Reviews on other media such as BrothersBrick do include a shot of the bags contained in the sets.

This is a huge help for those of us who often buy open-boxed sets on the secondary market where we may have to bid on sets that only have a picture of the bags with no other guarantee of completenss."


Sometimes I do, but usually only when there are few enough of them that they all fit on my photography table!

Gravatar
By in Canada,

@VintageDude said:
"But, but....
What about those oversized cardboard boxes
used for Technic Sets for an example?

Cardboard boxes that are bigger than they need to be, should be forbidden.
I think that TLG misses the whole picture by only adressing one issue at the time.

"I can't see the forest because of all the trees"."


I really like that to be solved. The boxes should be full (i.e. 95% of the space used by brick and manuals).
There is also another good reason for Lego to abide by that: most of US complains of lacking space to store all those sets - smaller but fuller boxes would help in that sense. Also smaller boxes cost less.
I would also like it if Lego would define a few size of boxes and stick with them - this would make storing them easier - now they have all sorts of disparate size which are not compatible to each other and are difficult to stack efficiently.

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By in Canada,

@curtydc said:
" @sanders2221 said:
"in my case it is more wasting to throw away a paper bags after opening and use plastic zip bags instead."

Then keep the paper bags and reuse them, what a non-issue to complain about. This literally changes nothing."


Not related to the conversation but I 'm trying to figure out what your avatar is representing???

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By in United States,

@Huw said:
" @StyleCounselor said:
" I hope the bag situation may prompt @Huw and @CapnRex101 to similarly change their policy regarding photos of the bags in sets. Reviews on other media such as BrothersBrick do include a shot of the bags contained in the sets.

This is a huge help for those of us who often buy open-boxed sets on the secondary market where we may have to bid on sets that only have a picture of the bags with no other guarantee of completenss."


Sometimes I do, but usually only when there are few enough of them that they all fit on my photography table!
"


Greatly appreciated.

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By in Norway,

Sorry, I don`t appreciate this. It takes away the joy of seeing the parts IN the bags, it`s a part of the experience. I always recycle all the plastic/bags anyways. We have a good system for that in Norway.

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By in United States,

@Chilis_no said:
"Sorry, I don`t appreciate this. It takes away the joy of seeing the parts IN the bags, it`s a part of the experience. I always recycle all the plastic/bags anyways. We have a good system for that in Norway."

I understand and sympathize with your comment. I feel the same way.

In fact, I used to keep the bags in the boxes in order to help the boxes from deforming. However, I am running out of space, so I am in the process of flattening all the old Lego set boxes and recycling the plastic bags. There are a LOT of bags.

Also, our system in Colorado is not very good for plastic bags. The recycling system excludes them. We have to recycle the old fashioned way (like the 70-90s) by storing a collection and then bringing it to a depository at the local grocery store.

With paper bags, I can just toss them in the recycling bin.

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By in United Kingdom,

@HOBBES said:
" @VintageDude said:
"But, but....
What about those oversized cardboard boxes
used for Technic Sets for an example?

Cardboard boxes that are bigger than they need to be, should be forbidden.
I think that TLG misses the whole picture by only adressing one issue at the time.

"I can't see the forest because of all the trees"."


I really like that to be solved. The boxes should be full (i.e. 95% of the space used by brick and manuals).
There is also another good reason for Lego to abide by that: most of US complains of lacking space to store all those sets - smaller but fuller boxes would help in that sense. Also smaller boxes cost less.
I would also like it if Lego would define a few size of boxes and stick with them - this would make storing them easier - now they have all sorts of disparate size which are not compatible to each other and are difficult to stack efficiently."


Seems that those two wishes rather contradict each other.

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By in United States,

Plastic is great!
Why's everyone so down on plastic?
Plastic is great! It's a universal good!

PLASTIC SAVES LIVES: From medical devices that keep blood flowing, joints moving and hearts beating to impact-resistant vehicle parts and safer infant car seats, plastic saves lives every day.
It’s durability, strength and mold-ability make plastic the material of choice for products designed to protect and improve human health.

FOOD PACKAGING: Foods stay fresh longer when packed in plastic, which reduces waste by reducing the amount of spoiled food that must be discarded and decreases the amount of preservatives needed to keep food fresh.
Plastic packaging protects food, medicine, and other products from contamination and germs when it is displayed and handled.

PLASTIC PROTECTS CONSUMERS: Tamper-proof packaging keeps consumers safe and child-proof packaging keeps children safe from accidental poisoning by medications or chemicals. Plastic insulation for cables and electrical equipment keeps equipment cool and protects users from over-heating. The liquid crystalline plastics in LCD flat screen tv's give beautiful pictures and SAVE ENERGY, using less power than traditional cathode ray tube screens.

PLASTIC FOR FULL EFFICIENCY: Because plastic is both lightweight and durable, it makes an ideal material for manufacturing cars, trucks, and other vehicles. Plastics make up 10% of new vehicle’s total weight, and over 50% of their volume. Steering wheels, door liners, and stereo components are made of plastic, as are less visible parts, such as engine components. Using more plastic to lighten the weight of cars and trucks will make them more FUEL-EFFICIENT.
For every 10% reduction in weight, a car or truck will save 5 - 7% in fuel usage. Reduction in vehicle weight translates into a REDUCTION in CARBON DIOXIDE EMISSIONS: every pound of vehicle weight that can be eliminated means 25.3 pounds of carbon dioxide emissions are saved over the vehicle’s life.

LIFE SAVING: Life-saving seat belts and airbags are made of plastic. Plastic padded pumpers, door frames, foam door panel inserts, plastic foam filled roof supports, and pillars are structural components that keep occupants safer during a crash. Molded plastic fuel tanks are less likely to split apart during a collision and shatter-proof headlights are less likely to break. The windshield of most cars contains a layer of plastic between two sheets of glass, which makes the windshield less likely to break during a collision.

ENERGY EFFICIENT: Plastics can make your home more energy-efficient. Plastic sealants and caulks seal up window leaks and plastic foam weather stripping make doors and windows draft-free. Plastic blinds, window shades, and drapes help insulate windows by keeping out the sun in warm months to keep the house cooler and by keeping in heat during the winter months. Plastic awnings and reflective films also help shade the home.
Many high efficiency LED light bulbs are made from recycled plastic. Plastic insulation in the walls, floors, attic, and roof of your home keeps heat in during the winter and out during the summer, which SAVES YOU ENERGY and money on your heating and cooling.

SAVING MORE LIVES: Plastics increase the efficiency and hygiene of medicine from the surgery suite to the physician’s office. Plastic syringes and tubing are disposable to reduce disease transmission. Plastic intravenous blood, fluid, and medicine bags let health care workers more easily view dosages and replacement needs. Plastic heart valves and knee and hip joints save lives and make patients’ lives more comfortable. Plastic prosthesis help amputees regain function and improve their quality of life. Pill capsules made of plastic ensure correct dosage release in the body over time, which lets patients take fewer pills. Plastic catheters and balloons allow doctors to open blocked blood vessels and insert plastic vessel supports to keep them open and dissolve harmful deposits. In addition to plastic eyeglass lenses, contact lenses, and eyeglass frames, plastics help victims of eye

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By in United States,

@legoDad42 said:
"Plastic is great!
Why's everyone so down on plastic?
Plastic is great! It's a universal good! "


To all of that, I say this: there are waste plastic pieces that are so small, in everything we eat, drink, and use, they can pass through the blood brain / barrier. They aren't there on purpose, it's basically when plastic breaks down it gets smaller... and smaller... and smaller. It's everywhere, and has been for some time. Plastic waste is deep in the oceans, on land, blown in the wind, and in outer space (from satellites / space junk). You might as well rename this planet from "Earth" to "Plastic".

I don't mean to freak anyone out, but it's true. LEGO might not degrade in our children's children's children's lifetimes, but other things we use do. We have to care for this Earth while we can. There is NO Planet "B", after all!

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By in Canada,

@ShinyBidoof said:
" @HOBBES said:
" @VintageDude said:
"But, but....
What about those oversized cardboard boxes
used for Technic Sets for an example?

Cardboard boxes that are bigger than they need to be, should be forbidden.
I think that TLG misses the whole picture by only adressing one issue at the time.

"I can't see the forest because of all the trees"."


I really like that to be solved. The boxes should be full (i.e. 95% of the space used by brick and manuals).
There is also another good reason for Lego to abide by that: most of US complains of lacking space to store all those sets - smaller but fuller boxes would help in that sense. Also smaller boxes cost less.
I would also like it if Lego would define a few size of boxes and stick with them - this would make storing them easier - now they have all sorts of disparate size which are not compatible to each other and are difficult to stack efficiently."


Seems that those two wishes rather contradict each other."


Not at all: Let's take a foot print. Let's say 18 inches by 30 inches; so, this is the big box. For the largest set, you make a box that is 18 inches tall by 30 inches wide and the depth really depends on the real size of the set (i.e. could be 2.5 inches for 1500 pieces and 5 inches for 4000 pieces). Then you can start creating the smaller boxes: you can do boxes that are 9 inches by 30 inches (let's use 2 inches depth) those two boxes stack perfectly on top of the big boxes (alternatively you can do 15 x 18). If you need smaller, you can do 3 boxes of 18 by 10 those three boxes also stack perfectly on top of the previous two series. You need smaller still, how about 9 by 15; 4 of those will also stack perfectly on top of the lot. You can even do 6 boxes of 9 by 10. Anyway, you get the idea. In fact such a setup would also tremendously diminish the company shipping costs.

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By in United States,

@Murdoch17
Regarding plastic and our health...
- Plastics increase the efficiency and hygiene of medicine from the surgery suite to the physician’s office.
- Plastic syringes and tubing are disposable to reduce disease transmission.
- Plastic intravenous blood, fluid, and medicine bags let health care workers more easily view dosages and replacement needs.
- Plastic heart valves and knee and hip joints save lives and make patients’ lives more comfortable.
- Plastic prosthesis help amputees regain function and improve their quality of life.
- Pill capsules made of plastic ensure correct dosage release in the body over time, which lets patients take fewer pills.
- Plastic catheters and balloons allow doctors to open blocked blood vessels and insert plastic vessel supports to keep them open and dissolve harmful deposits.
- In addition to plastic eyeglass lenses, contact lenses, and eyeglass frames, plastics help victims of eye injuries or disease see again.
- Silicone artificial corneas can restore patients’ vision.
- Molded plastic hearing aids assist people with hearing loss to fully participate in conversations again.

IT IS A UNIVERSAL GOOD.

Gravatar
By in Slovenia,

@VintageDude said:
" @HOBBES said:
" @VintageDude said:
"But, but....
What about those oversized cardboard boxes
used for Technic Sets for an example?

Cardboard boxes that are bigger than they need to be, should be forbidden.
I think that TLG misses the whole picture by only adressing one issue at the time.

"I can't see the forest because of all the trees"."


I really like that to be solved. The boxes should be full (i.e. 95% of the space used by brick and manuals).
There is also another good reason for Lego to abide by that: most of US complains of lacking space to store all those sets - smaller but fuller boxes would help in that sense. Also smaller boxes cost less.
I would also like it if Lego would define a few size of boxes and stick with them - this would make storing them easier - now they have all sorts of disparate size which are not compatible to each other and are difficult to stack efficiently."


I agree. We are on the same page.
You wrote what I thought."


There might be some reasons for oversized boxes:
a) TLG standardized box sizes to fit them perfectly on a EURO pallet (remember reading about this years ago).
b) bigger boxes can have higher retail prices. For example: CD is stored in a standard Jewel case for the price of 10 EUR, when DVDs appeared on the market they were stored in larger boxes for 20 EUR - manufacturing costs for CD and DVD are probably the same. And even the size of the media is the same - so this can't be the reason! So the reason is obvious.

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By in Switzerland,

Good luck with reselling LEGO sets which are not ideally sealed... Before you could easily check whether set is complete or not. With the new paper bags not really unless there is a way to check this using QR code on the bag. No one is going to buy cat in a bag. Additional as mentioned here there might be wholes in bags especially over time which puts integrity of set in question

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By in Slovakia,

@curtydc said:
" @sanders2221 said:
"in my case it is more wasting to throw away a paper bags after opening and use plastic zip bags instead."

Then keep the paper bags and reuse them, what a non-issue to complain about. This literally changes nothing."


well with plastic bags I am using removable tape to keep them closed , with paper bags it is not so good to use reusable tape. I will be not able to use it same as for paper bags. And paper is not so reusable and cannot be scrolled around like plastic bags :) . Probably I will try in future to reuse them but probably they are not so handy as plastic ones for reusing.

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By in United States,

Plastic is an incredibly beneficial and useful material that has saved literally innumerable lives through our wise use of many of its helpful properties, such as being lightweight, sterile, and incredibly durable/long-lasting.

You are right that it would be idiotic to simply stop using plastic in every circumstance with no replacement, but you are objectively wrong in this assertion

@legoDad42 said:
"IT IS A UNIVERSAL GOOD."

As @Murdoch17 said previously, plastic eventually breaks down into microplastics which can have serious effects on human health and the environment. Additionally, plastic is very hard to repurpose or recycle, so waste plastic usually is just that - waste. Regardless of how seriously you view these problems, you can't reasonably argue that these are good things.

For many of the uses of plastic that you are referring to, you are right that plastic is currently our best option by far.

The majority of the uses you mention are intended to be used indefinitely, a role that plastic fills well. Additionally, many others are about sanitation in food and medical settings, and while plastic isn't great for those roles because, it is currently the best option available depending on the specific situation.

Along with these the uses of plastic that you mention, there is a huge amount of plastic used in single-use capacities that could be met much better by other materials. For example, styrofoam packing materials, disposable grocery bags, and these LEGO bags.

These don't need to be made of materials impervious to biological factors that will last indefinitely. Since they are meant to be disposed of, regardless of how useful it is, plastic is simply a bad material fit. Instead, it makes sense to use biobased materials designed to be reclaimed easily.

Even for the areas where plastic is currently the best option, it is worth considering if there are alternatives that can minimize the negative side effects (such as compostable plastic) because most products will have an end-of-life eventually and so it is better to use materials that will work well at all stages.

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By in United States,

I recently ordered several of the 48x48 grey base plates that now come in the new paper packaging. All arrived without corner tears nor wear to the packaging.

Base plates are big but uniformly flat so are more conducive to using the new packaging.

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